Cutting MFC and Egger board: planning a cut list

Melamine-faced chipboard (MFC) is a chipboard core with a decorative melamine face on both sides. It arrives ready-finished, which means every cut edge and every direction choice shows in the finished furniture.

Try it: MFC on 8x4 or Egger board

The same carcass parts on a 2440 × 1220 sheet and a 2800 × 2070 Egger board.

Sheet size: check before you plan

Egger MFC is made at 2800 × 2070 mm, with a long board at 4100 × 2070 mm. Other brands and many stocked plain colours come at 2440 × 1220 mm. The two sizes give very different layouts: a kitchen that needs five 8x4 sheets needed three Egger boards in our kitchen cut list example. Enter the size you are buying.

When a CSV is imported with a material name containing both EGGER and MFC, Cutspan gives it the 2800 × 2070 sheet; a board you add by hand gets the size you type.

Decor direction

DecorGrain lockWhy
Woodgrain (oaks, walnuts)OnThe printed grain must run the same way on visible parts
Textured plain coloursUsually onSome textures catch light differently when turned
Smooth plain colours such as whiteOffNo visible direction, so parts can rotate and save material

Chipping at the cut

Melamine is hard and brittle, and it chips where the blade exits. Panel saws use a scoring blade to cut the underside face first; without one, a fine-tooth blade and a sacrificial backing help. Measure the kerf of the saw you use — see saw kerf.

Small parts near the sheet edge are more likely to chip or move. The Keep small parts off the board edge setting holds any part with a side under 200 mm that far from every sheet edge. It works on the panel saw and in CNC nesting with Tuck narrow parts inside, not in plain CNC nesting.

Edges must be banded

A cut MFC edge is bare chipboard: rough, absorbent and unprotected against moisture. Visible edges are banded with matching ABS or PVC tape, commonly 0.8, 1 or 2 mm thick. Mark each banded side on every part; the result totals the metres per decor and thickness — see edge banding.

Machining

Hinge cups, 32 mm shelf-pin rows and grooves for backs are the usual MFC machining. Measure the board and set Actual thickness, mm if a depth depends on it, then add the operations and export BPP, MPR or DXF — see machine files.

Questions

What size is an Egger MFC board?

2800 × 2070 mm, with a long version at 4100 × 2070 mm. It is not an 8x4.

Does white MFC have a grain?

Smooth plain colours usually do not, so parts may rotate. Textured finishes can show direction; check a sample.

Do I need to edge MFC?

Visible edges, yes. The cut edge is raw chipboard and needs banding to look finished and resist moisture.